Yaskawa Sigma-5 Series User Manual:: For Use with Large-Ca Manual do Utilizador

12345Overview of SetupInstallation Wiring and ConnectionSafety FunctionTrial Operation (Checking Servomotor Operation)SGDV SERVOPACKSGMVV ServomotorRo

x Storage and Transportation CAUTION• Do not store or install the product in the following locations.Failure to observe this caution may result i

5.2 Inspection and Checking before Trial Operation5-3Trial Operation (Checking Servomotor Operation)5.2 Inspection and Checking before Trial Operatio

5 Trial Operation (Checking Servomotor Operation) 5-4 SERVOPACKs and ConvertersInspect and check the following items, and take appropriate measures

5.2 Inspection and Checking before Trial Operation5-5Trial Operation (Checking Servomotor Operation) Checking the Main Circuit Power Supply, Servomo

5 Trial Operation (Checking Servomotor Operation) 5-65.3 JOG Operation Using a Panel OperatorThis section describes the procedure for executing a JO

5.3 JOG Operation Using a Panel Operator5-7Trial Operation (Checking Servomotor Operation)6The servomotor will rotate at the speed set in Pn304 while

5 Trial Operation (Checking Servomotor Operation) 5-85.4 JOG Operation Using a Digital OperatorThis section describes the procedure for executing a

5.4 JOG Operation Using a Digital Operator5-9Trial Operation (Checking Servomotor Operation)3Press the Key.The display changes to the execution dis

5 Trial Operation (Checking Servomotor Operation) 5-10 Alarm DisplayAn alarm is automatically displayed if a problem occurs for some reason. Check

5.5 JOG Operation Using SigmaWin+5-11Trial Operation (Checking Servomotor Operation)5.5 JOG Operation Using SigmaWin+This section describes the proce

5 Trial Operation (Checking Servomotor Operation) 5-122(cont’d)(5) Once SigmaWin+ is started, the connec-tion window is displayed.Note: is used fo

xi Installation Wiring CAUTION• Never use the product in an environment subject to water, corrosive gases, inflammable gases, or combustibles.Failur

5.5 JOG Operation Using SigmaWin+5-13Trial Operation (Checking Servomotor Operation)3• Trial operation.(1) Select Test Run ( R) first, and then selec

5 Trial Operation (Checking Servomotor Operation) 5-144• Set the JOG speedThe motor speed is set to 500 [min-1]. Click if you need to change it. 5•S

5.5 JOG Operation Using SigmaWin+5-15Trial Operation (Checking Servomotor Operation)Refer to the online manual for SigmaWin+ for details. Follow the

Revision HistoryThe revision dates and numbers of the revised manuals are given at the bottom of the back cover.Date of PublicationRev. No.Section Rev

IRUMA BUSINESS CENTER (SOLUTION CENTER)480, Kamifujisawa, Iruma, Saitama 358-8555, JapanPhone 81-4-2962-5151 Fax 81-4-2962-6138http://www.yaskawa.

xii Wiring (cont’d) CAUTION• Be sure to observe the following precautions when wiring the main circuit’s terminals and connectors on a SERVOPACK

xiii Operation CAUTION• Always use the servomotor, the SERVOPACK, and the converter in one of the specified combinations.Failure to observe this caut

xiv Maintenance and Inspection Disposal General Precautions CAUTION• Do not disassemble the SERVOPACK and the converter.Failure to observe this

xvWarranty(1) Details of Warranty Warranty PeriodThe warranty period for a product that was purchased (hereinafter called "delivered product&quo

xvi(3) Suitability for Use1. It is the customer’s responsibility to confirm conformity with any standards, codes, or regulations that apply if the

xviiHarmonized Standards North American Safety Standards (UL) European DirectivesName (Model)UL Standards(UL File No.)MarkSERVOPACK (SGDV-H, -

xviii Safety Standards Safe PerformanceName (Model)Safety StandardsStandardsSERVOPACK (SGDV-H, -J),Converter (SGDV-COA)Safety of Machinery

xixContentsAbout this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiiSafety Precautions

Copyright © 2012 YASKAWA ELECTRIC CORPORATIONAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or tra

xx3.5 Selecting and Connecting a Regenerative Resistor Unit . . . . . . . . . . . . . . . . . . . . . . 3-383.5.1 Selecting a Regenerative Resi

1-1Overview of Setup1Overview of SetupThis chapter describes how to set up the servo drives.

1 Overview of Setup 1-2This chapter describes the flow of the setup procedure from installation until a JOG operation. A panel operator, a digital o

2-1Installation2InstallationThis chapter describes how to install the servomotor, the SERVOPACK, and the converter.2.1 Installation Environment and A

2 Installation2.1.1 Servomotor Installation Environment2-22.1 Installation Environment and Applicable StandardsThe installation environment and the

2.1 Installation Environment and Applicable Standards2-3Installation Installation site: An environment that satisfies the following conditions• Indo

2 Installation2.1.3 Installation Conditions for Applicable Standards2-4• Other LocationsDo not mount the SERVOPACK and the converter in locations su

2.2 Servomotor Installation2-5Installation2.2 Servomotor Installation2.2.1 OrientationThe mounting orientation depends on the method that is used to

2 Installation2.2.3 Connecting Servomotor to Machine2-62.2.3 Connecting Servomotor to MachineThe end of the motor shaft is coated with anticorrosive

2.2 Servomotor Installation2-7Installation2.2.5 Other Precautions Handling Oil and WaterIf the servomotor is used in a location that is subject to w

iiiAbout this ManualThis manual describes procedures required for installation, wiring, and connecting Σ-V Series servo drives, including a JOG operat

2 Installation2.2.5 Other Precautions2-8 Wiring the Motor Terminal Box• Connect the servomotor power lines (U, V, and W) to the servomotor terminal

2.2 Servomotor Installation2-9Installation Protecting the Servomotor WARNING• Be sure to connect the servomotor’s built-in thermostat to the host co

2 Installation2.2.5 Other Precautions2-10 Wiring the Servomotor FanWire the servomotor fan leads U(A), V(B), and W(C) so that the direction of air

2.3 SERVOPACK and Converter Installation2-11Installation2.3 SERVOPACK and Converter Installation2.3.1 OrientationThe SERVOPACK and the converter are

2 Installation2.3.2 Installation Standards2-122.3.2 Installation StandardsObserve the standards for mounting SERVOPACKs and converters in control pa

2.4 EMC Installation Conditions2-13Installation2.4 EMC Installation ConditionsThis section describes the recommended installation conditions that sat

2 Installation2.4.1 SGDV-01A (Analog Pulse Model)2-14∗1. Surge absorber model: LT-C32G801WS (manufactured by Soshin Electric Co., Ltd.)∗2. The n

2.4 EMC Installation Conditions2-15Installation Three-phase 400 V• SERVOPACK: SGDV-J01A ( = 750, 101, 131)• Converter: SGDV-COADA ( = 3Z,

2 Installation2.4.1 SGDV-01A (Analog Pulse Model)2-16∗1. Surge absorber model: LT-C35G102WS (manufactured by Soshin Electric Co., Ltd.)∗2. The n

2.4 EMC Installation Conditions2-17Installation2.4.2 SGDV-11A (M-II Model) Three-phase 200 V• SERVOPACK: SGDV-H11A ( = 121, 161, 201)• Con

iv IMPORTANT ExplanationsThe following icon is displayed for explanations requiring special attention. Notation Used in this ManualIn this manua

2 Installation2.4.2 SGDV-11A (M-II Model)2-18∗1. Surge absorber model: LT-C32G801WS (manufactured by Soshin Electric Co., Ltd.)∗2. The noise fil

2.4 EMC Installation Conditions2-19Installation Three-phase 400 V• SERVOPACK: SGDV-J11A ( = 750, 101, 131)• Converter: SGDV-COADA ( = 3Z,

2 Installation2.4.2 SGDV-11A (M-II Model)2-20∗1. Surge absorber model: LT-C35G102WS (manufactured by Soshin Electric Co., Ltd.)∗2. The noise fil

2.4 EMC Installation Conditions2-21Installation2.4.3 SGDV-21A (M-III Model) Three-phase 200 V • SERVOPACK: SGDV-H21A ( = 121, 161, 201)• C

2 Installation2.4.3 SGDV-21A (M-III Model)2-22∗1. Surge absorber model: LT-C32G801WS (manufactured by Soshin Electric Co., Ltd.)∗2. The noise fi

2.4 EMC Installation Conditions2-23Installation Three-phase 400 V • SERVOPACK: SGDV-J21A ( = 750, 101, 131)• Converter: SGDV-COADA ( = 3Z,

2 Installation2.4.3 SGDV-21A (M-III Model)2-24∗1. Surge absorber model: LT-C35G102WS (manufactured by Soshin Electric Co., Ltd.)∗2. The noise fi

2.4 EMC Installation Conditions2-25Installation2.4.4 SGDV-E1A (Command Option Attachable Type)For SERVOPACKs and converters of command option att

2 Installation2.4.5 Other Precautions2-26 Fixing the CableFix and ground the cable shield using a piece of conductive metal.• Example of Cable Clam

3-1Wiring and Connection3Wiring and ConnectionThis chapter describes how to set up the wiring and connections required for trial operation.For details

vΣ-V Series/DC Power Input Σ-V Series/Σ-V Series for Large Capacity ModelsUser’s ManualMECHATROLINK-IICommand(SIEP S800000 54)999Σ-V Series User'

3 Wiring and Connection 3-23.1 Precautions for Wiring CAUTION• Be sure to wire correctly and securely.Failure to observe this caution may result in

3.1 Precautions for Wiring3-3Wiring and Connection• Take appropriate and sufficient countermeasures for each form of potential inter-ference when ins

3 Wiring and Connection 3-43.2 Discharging Time of the Main Circuit’s CapacitorThe following table shows the discharging time of the main circuit’s

3.3 System Configuration Diagram3-5Wiring and Connection3.3 System Configuration Diagram3.3.1 SGDV-01A SERVOPACK (Analog Pulse Model) Three-phas

3 Wiring and Connection3.3.1 SGDV-01A SERVOPACK (Analog Pulse Model)3-6 Three-phase, 400 V• SERVOPACK : SGDV-J01A ( = 750, 101, 131)• Con

3.3 System Configuration Diagram3-7Wiring and Connection3.3.2 SGDV-11A SERVOPACK (M-II Model) Three-phase, 200 V• SERVOPACK: SGDV-H11A ( =

3 Wiring and Connection3.3.2 SGDV-11A SERVOPACK (M-II Model)3-8 Three-phase, 400 V• SERVOPACK : SGDV-J11A ( = 750, 101, 131)• Converter :

3.3 System Configuration Diagram3-9Wiring and Connection3.3.3 SGDV-21A SERVOPACK (M-III Model) Three-phase, 200 V• SERVOPACK : SGDV-H21A (

3 Wiring and Connection3.3.3 SGDV-21A SERVOPACK (M-III Model)3-10 Three-phase, 400 V• SERVOPACK : SGDV-J21A ( = 750, 101, 131) • Converte

3.3 System Configuration Diagram3-11Wiring and Connection3.3.4 SGDV-E1A SERVOPACK (Command Option Attachable Type) Three-phase, 200 V• SERVOPACK

viΣ-V Series User's Manual For DeviceNet Module (SIEP C720829 07)999 99 *AC ServomotorSafety Precautions(TOBP C230200 00)99AC SERVOPACK and C

3 Wiring and Connection3.3.4 SGDV-E1A SERVOPACK (Command Option Attachable Type)3-12∗4. For details on the dynamic brake unit, refer to 3.6 Sele

3.3 System Configuration Diagram3-13Wiring and Connection Three-phase, 400 V• SERVOPACK : SGDV-JE1A ( = 750, 101, 131)• Converter : SGDV-COA

3 Wiring and Connection3.3.4 SGDV-E1A SERVOPACK (Command Option Attachable Type)3-14∗6. For connection to the option module, refer to the user’s

3.4 Main Circuit Wiring3-15Wiring and Connection3.4 Main Circuit WiringThe names, specifications, and functions of the main circuit terminals require

3 Wiring and Connection3.4.1 Names and Functions of Main Circuit Terminals3-16 ConverterThe following figure shows the appearance of the converter.

3.4 Main Circuit Wiring3-17Wiring and ConnectionCN101CN103, CN104SGDV-COA3GAA or -COA5EDA ConverterP, NL1, L2, L3B1, B21, ޓ2Terminals Name Specifica

3 Wiring and Connection3.4.2 Connecting the Connectors3-183.4.2 Connecting the ConnectorsConnect CN901 and CN103 on the SERVOPACK and converter as s

3.4 Main Circuit Wiring3-19Wiring and Connection3.4.3 Interconnecting TerminalsUse the bus bars that are provided with the converter to connect the P

3 Wiring and Connection3.4.3 Interconnecting Terminals3-20(2) SGDV-COA3GAA or -COA5EDA ConverterThe bus bars can be connected in any direction.

3.4 Main Circuit Wiring3-21Wiring and Connection3.4.4 Main Circuit WiresThis section describes details about the main circuit wire for the SERVOPACK

vii Safety InformationThe following conventions are used to indicate precautions in this manual. Failure to heed precautions provided in this manual

3 Wiring and Connection3.4.4 Main Circuit Wires3-22Note: These are reference values for 600-V-grade, heat-resistant, PVC-insulated wire.(2) Wire Siz

3.4 Main Circuit Wiring3-23Wiring and Connection∗1. Use SERVOPACKs and converters in the specified combinations.∗2. Use the crimp terminals that are

3 Wiring and Connection3.4.4 Main Circuit Wires3-24 For Three-phase, 400VCombination of SERVOPACK and Converter*1Terminal SymbolsScrew Size for Ter

3.4 Main Circuit Wiring3-25Wiring and Connection∗1. Use SERVOPACKs and converters in the specified combinations.∗2. Use the crimp terminals that are

3 Wiring and Connection3.4.4 Main Circuit Wires3-26 Tools for Crimp TerminalsModelTools (by J.S.T. Mfg Co., Ltd.)Body Head Dies3.5-6YHT-2210 – –R5.

3.4 Main Circuit Wiring3-27Wiring and Connection(3) Wire Size (UL Standard)To comply with the UL standard, use the recommended wires.The following ta

3 Wiring and Connection3.4.4 Main Circuit Wires3-28∗ Use SERVOPACKs and converters in the specified combinations.SGDV-201HSGDV-COA3GAASERVOPACKP, N

3.4 Main Circuit Wiring3-29Wiring and Connection For Three-phase, 400VCombination of SERVOPACK and Converter*Terminal SymbolsScrew Size for Terminal

3 Wiring and Connection3.4.4 Main Circuit Wires3-30∗ Use SERVOPACKs and converters in the specified combinations.SGDV-131JSGDV-COA5EDASERVOPACKP, N

3.4 Main Circuit Wiring3-31Wiring and Connection Crimp Terminal, Sleeve, Terminal Kit• For Three-phase, 200 V∗1. Use SERVOPACKs and converters in th

viiiSafety PrecautionsThese safety precautions are very important. Read them before performing any pro-cedures such as checking products on delive

3 Wiring and Connection3.4.4 Main Circuit Wires3-32• For Three-phase, 400 V∗1. Use SERVOPACKs and converters in the specified combinations.∗2. Use s

3.4 Main Circuit Wiring3-33Wiring and Connection Tools for Crimp TerminalsModelTools by J.S.T. Mfg Co., Ltd.Body Head DiesR5.5-6 YHT-2210 – –R8-8YHT

3 Wiring and Connection3.4.5 Typical Main Circuit Wiring Examples3-343.4.5 Typical Main Circuit Wiring Examples CAUTION• Be sure to observe the foll

3.4 Main Circuit Wiring3-35Wiring and ConnectionThe following diagrams show wiring examples of the SERVOPACK and converter.(1) Single-axis Applicatio

3 Wiring and Connection3.4.5 Typical Main Circuit Wiring Examples3-36 Three-phase 400 V121FLT3SAMENC+24 V0 VALM+ALM-CN131321D1Ry1Ry1RyUVWDB24DBONPP

3.4 Main Circuit Wiring3-37Wiring and Connection(2) Multi-axis ApplicationConnect the alarm output (ALM) terminals for the three SERVOPACKs in series

3 Wiring and Connection3.5.1 Selecting a Regenerative Resistor Unit3-383.5 Selecting and Connecting a Regenerative Resistor UnitThe SERVOPACKs and c

3.5 Selecting and Connecting a Regenerative Resistor Unit3-39Wiring and Connection3.5.2 Connecting a Regenerative Resistor UnitConnect the B1 termina

3 Wiring and Connection3.5.3 Setting Regenerative Resistor Capacity3-403.5.3 Setting Regenerative Resistor CapacitySet the regenerative resistor cap

3.6 Selecting and Connecting a Dynamic Brake Unit3-41Wiring and Connection3.6 Selecting and Connecting a Dynamic Brake UnitTo use the dynamic brake (

ix• Do not modify the product.Failure to observe this warning may result in injury, fire, or damage to the product.• Provide an appropriate braking de

3 Wiring and Connection3.6.2 Connections3-42(2) Using a Dynamic Brake Unit from Another Company• Using NO Contacts for the Dynamic Brake Contactor∗

3.6 Selecting and Connecting a Dynamic Brake Unit3-43Wiring and Connection• Using NC Contacts for the Dynamic Brake Contactor∗ The above figure is fo

3 Wiring and Connection3.6.3 Installation Standards3-44• If the coil current of NC dynamic brake contactors is 300 mA or higher, obtain an NO relay

4-1Safety Function4Safety FunctionThis chapter describes the safety functions.4.1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Safety Function 4-24.1 OutlineThe safety function is incorporated in the SERVOPACK and the converter to reduce the risk associated with the machin

4.2 Hard Wire Base Block (HWBB) Function4-3Safety Function4.2 Hard Wire Base Block (HWBB) FunctionThe Hard Wire Base Block function (hereinafter refe

4 Safety Function 4-44.3 Safety Function Signal (CN8) Names and FunctionsThe following table shows the terminal layout of safety function signals (C

4.4 Precautions When Not Using the Safety Function4-5Safety Function4.4 Precautions When Not Using the Safety FunctionWhen not using the safety funct

5-1Trial Operation (Checking Servomotor Operation)5Trial Operation (Checking Servomotor Operation)This chapter describes how to perform trial operatio

5 Trial Operation (Checking Servomotor Operation) 5-25.1 OutlineThe trial operation described here is a JOG operation for servomotors not connected