YASKAWA VS-626M5 Manual de Instruções

SENTROL 2 R CNC CONTROLLER MAINTENANCE

For Safe MaintenanceS-5. Be sure to turn OFF both the power on the CNC equipment and the main powerswitch in the power magnetic cabinet. If only the C

RGTMD4 Completion signal of rigid selectionRDY4 All set.ALMR4 Alarm resetHSP4 High-speed tap signal*ESP4 Emergency stopCRSRV4 Instruction for reverse

Chapter 6 Self-diagnosisEID16 Data signal for external data inputEID17 Data signal for external data inputEID18 Data signal for external data inputEID

RIGTMD1 Completion signal of rigid selectionRDY1 All set.ALMR1 Alarm resetHSP1 High-speed tap signal*ESP1 Emergency stopCRSRV1 Instruction for reverse

Chapter 6 Self-diagnosisUI000 Input signal for custom macroUI001 Input signal for custom macroUI002 Input signal for custom macroUI003 Input signal fo

UI116 Input signal for custom macroUI117 Input signal for custom macroUI118 Input signal for custom macroUI119 Input signal for custom macroUI120 Inpu

Chapter 6 Self-diagnosisUI300 Input signal for custom macroUI301 Input signal for custom macroUI302 Input signal for custom macroUI303 Input signal fo

EOR00 Overriding the cutting feed rate of the PC control axisEOR01 Overriding the cutting feed rate of the PC control axisEOR02 Overriding the cutting

Chapter 6 Self-diagnosisED016 Axis travel, dwell time, direction of spindleED017 Axis travel, dwell time, direction of spindleED018 Axis travel, dwell

HSF16 Handle Feed Step DataHSF17 Handle Feed Step DataHSF18 Handle Feed Step DataHSF19 Handle Feed Step DataHSF20 Handle Feed Step DataHSF21 Handle Fe

Chapter 6 Self-diagnosisZRN91 9th axis 1st ref. point returnZRN92 9th axis 2nd ref. point returnZRN93 9th axis 3rd ref. point returnZRN94 9th axis 4th

For Safe MaintenanceS-61. When processing a work for the first time after changing a parameter, do so with theMachine cover closed. For automatic oper

JGPS011st axis movement through rapid feed of the jog designated byvalue of machine coordinatesJGPS022nd axis movement through rapid feed of the jog d

Chapter 6 Self-diagnosisSame as G240.0~G241.7 (CAL101~116 O9700) and G242.0~G243.7 (CAL201~216 O9701) to the rest.G244.0~G245.7 (CAL301~316

AL Singal during alarmingRST Signal during resetSPL Signal during quiescence of automatic operationSTL Signal during startup of automatic operationOP

Chapter 6 Self-diagnosisPSALM Alarm for program operation errorSVALM Servo alarmOHALM Over heat alarmOTALM Over travel alarmSYALM Alarm for abnormalit

AR00 Actual speed signal of spindleAR01 Actual speed signal of spindleAR02 Actual speed signal of spindleAR03 Actual speed signal of spindleAR04 Actua

Chapter 6 Self-diagnosisM16 Code signal for auxiliary functionsM17 Code signal for auxiliary functionsM18 Code signal for auxiliary functionsM19 Code

T00 Code signal for tool functionT01 Code signal for tool functionT02 Code signal for tool functionT03 Code signal for tool functionT04 Code signal fo

Chapter 6 Self-diagnosisB16 Code signal for the 2nd auxiliary functionsB17 Code signal for the 2nd auxiliary functionsB18 Code signal for the 2nd auxi

EOD16 Data signal for external data outputEOD17 Data signal for external data outputEOD18 Data signal for external data outputEOD19 Data signal for ex

Chapter 6 Self-diagnosisPB8 Universal switches of software operator's panelPB9 Universal switches of software operator's panelPB10 Universal

For Safe MaintenanceS-71. Replacing the Backplane for the Memor y Backup Batter yOnly personnel with sufficient training on maintenance and safety sho

UO000 Output signal for custom macroUO001 Output signal for custom macroUO002 Output signal for custom macroUO003 Output signal for custom macroUO004

Chapter 6 Self-diagnosisUO116 Output signal for custom macroUO117 Output signal for custom macroUO118 Output signal for custom macroUO119 Output signa

UO300 Output signal for custom macroUO301 Output signal for custom macroUO302 Output signal for custom macroUO303 Output signal for custom macroUO304

Chapter 6 Self-diagnosisEIAL1 Alarm signalEOTP1 Signal for over travel plus directionEOTN1 Signal for over travel minus directionEBSY1 Import signal o

ORAR3 Orient completion signal*SPAL3 Spindle trouble signalSST3 Zero speed signalSARM3 Signal for indicating access to a designated speedORAR4 Orient

Chapter 6 Self-diagnosisJGFN01Completion of 1st axis movement through rapid feed of the jogdesignated by value of machine coordinatesJGFN02Completion

KEYF09 Validation of F9 key inputKEYF10 Validation of F10 key inputKEYF11 Validation of F11 key inputKEYF12 Validation of F12 key inputPDATLD Validati

Chapter 6 Self-diagnosisMachine → PLC input signal of the DIO3 boardNo. 1 made by the userMachine → PLC input signal of the DIO3 boardNo. 2 made by th

Machine → PLC output signal of the DIO3 boardNo. 1 made by the userMachine → PLC output signal of the DIO3 boardNo. 2 made by the userMachine → PLC ou

Chapter 6 Self-diagnosisInternal relay(Read only data for R500~R519)Each point = 0 : Request for eliminating message 1 : Request for displaying

For Safe MaintenanceS-82. Replacing the Batter y for the Absolute EncoderOnly personnel with sufficient training on maintenance and safety should perf

2.2 PLC Signal List 2 (in the order of functions)Preliminary SMPON (F07.2) Servo main power onfunctions MA (F00.7)All control units set.SA (F00.6) Ser

Chapter 6 Self-diagnosisAuxiliary M00~M31 M code output (4 bytes) functions (F16.0~F19.7)MF (F08.0) M flag strobe signalSpindle S00~S31 S code output

Rigid tapping RTAP(F07.3) Notification of instruction for rigid tapping modeRGTMD1 (G42.2) Signal for rigid mode selection readyHSP1 (G43.1) High spee

Chapter 6 Self-diagnosisAutomatic AFL(G04.0) Request for auxiliary function operation locktest MAFL(F04.0) State of auxiliary function lockDRN(G04.1)

Reference ZRN(G03.0) Request for selecting ref. point return point MZRN(F03.0) modereturn Ref. point return modeDirection of +J1(G65.0) + direction o

Chapter 6 Self-diagnosisManual J(G03.2) Request for selecting jog feedcontinuous MJ(F03.2) Jog feed being selectedfeedFeed axis +J1(G65.0) Request f

I/F for output UO000~031 Input signal for custom macro signal (F48~F51) #1132UO100~131 Input signal for cust

Chapter 6 Self-diagnosisChamfering *CHF (G08.0) Requesting for chamfering overridesignalMirror image MI1 (G65.2) Request for the mirror image of thes

Analog input ANLG10 Analog input data for RAD1 board~ANLG1B (Channel 1)(F130.0~F131.3)ANLG20 Analog input data for RAD1 board~ANLG2B (Channel 2)(F132.

Chapter 6 Self-diagnosisF key KEYF1 (F150.0) F1 key oncondition KEYF2 (F150.1) F2 key onKEYF3 (F150.2) F3 key onKEYF4 (F150.3) F4 key onKEYF5 (F150.4

For Safe MaintenanceS-93. Replacing the FuseFuses shall be replaced only after the reason for the fuse blowing up has beenascertained and the cause re

3. PLC Monitoring Function 3.1 Overview 6-47 3. PLC Monitoring Function (PLC Timing Chart Function) 3.1 Overview PLC monitoring function is used

Chapter 6 Self-diagnosis 6-48 3.3 How to Operate 3.3.1 Condition Setup Fig. 2 Condition Setup (Input the number of d

3. PLC Monitoring Function 3.3 How to Operate 6-49 2) Press the ‘Time/Dev’ menu and enter the unit time (0 ~ 4) . 0 : 10 msec 1 : 50 msec

Chapter 6 Self-diagnosis 6-50 4) Press the ‘TRIGGER’ menu and setup the trigger conditions. Set the trigger conditions using the ch numbers ou

3. PLC Monitoring Function 3.3 How to Operate 6-51 3.3.2 Sampling Pressing the ‘SETTING’ menu will display all of the conditions as shown in Fig

Chapter 6 Self-diagnosis 6-52 Fig. 10 Start to display the change state of addresses 3.3.3 Display Selection Pressing the ‘Displ

3. PLC Monitoring Function 3.3 How to Operate 6-53 Fig. 12 Display of address change state (end) 3.3.4 Time Measurement With the ‘

Chapter 6 Self-diagnosis 6-５４ 4. General Diagnosis 7 6 5 4 3 2 1 0 0000 DEC T

4.General Diagnosis 6-５５ 0004 ENCODER COUNTER [pulse] Value of the feedback counter for encoder Unit: Detection un

Chapter 6 Self-diagnosis 6-５６ 0009 ACTUAL SPEED Unit: (10mm/min) 0010 DRIFT

1. Troubleshooting and Treatment 1 -１ Chapter 1 Troubleshooting and Treatment 1. How to troubleshoot Problems are classified depending on the

4.General Diagnosis 6-５７ 0017 SPINDLE POSITION ERROR [pulse] Position variation of spindle Unit: Input unit

Chapter 6 Self-diagnosis 6-５８ 0021 SYNC POSERR DIFF 각축 SLAVE 축의 MASTER 축과의 위치편차 차이 표시. (2BYTE DATA) 단위 : 검출단위(

1. Parameter Setting 1.1 Parameter Setting Method 7-1 Chapter 7 Parameter 1. Parameter Setting 1.1 Parameter setting method Turn “KEY” on the “O

7-2 Chapter 7 Parameter 2) Service parameter setting method Turn on the “KEY” on the “OPRT PANL” screen and select the “PARA METR” screen in MD

1. Parameter setting 1.1 Parameter Setting Method 7-3 3) Pitch error compensation parameter setting method Turn on the “KEY” on the “OPRT PANL” a

7-4 Chapter 7 Parameter Ex.) For the maximum speed of 1200mm/min, the minimum value is 1mm. (5) Pitch error compensation amount is - set by c

2. SENTROL2 PARAMETER 7-5 2. SENTROL2 PARAMETER LIST 7 6 5 4 3 2 1 0 0000 DC3 %OF ARC EIA NCR ISP CTV TVC DC3 1: For program output

7-6 Chapter 7 Parameter NE8 1 : O8000~O8999 programs can be edited. 0 : O8000~O8999 programs cannot be edited.

2. SENTROL2 PARAMETER 7-7 DRO 1: Make the DIGITAL READ OUT valid. 0: Make the DIGITAL READ OUT invalid. RAB 1: When assigning the rotar

7-8 Chapter 7 Parameter ALZ 1 : Automatic reference point return (G28) uses the same sequence as manual reference point return

1 -２ Chapter 1 Troubleshooting and Treatment 2. ALARM MESSAGE and Treatment 2.1 ALARM numbers` ALARM Numbers Message Reference 0 ~ 299 (1)

2. SENTROL2 PARAMETER 7-9 (ANGULAR GRINDING) 1034 LINEAR AXIS FOR POLAR Specify the control axis number of rotary axis for polar c

7-10 Chapter 7 Parameter 7 6 5 4 3 2 1 0 1042 SAP (SPIN) MPV (SPIN) SPB (SPIN) EON (SPIN) SOV (SPIN) CPS SAP 1: All Sample Data are sav

2. SENTROL2 PARAMETER 7-11 1221 WORK ZERO SFT #1 1222 WORK ZERO SFT #2 1223 WORK ZERO SFT #3 1224 WORK ZERO SFT #4 1225 WO

7-12 Chapter 7 Parameter 1260 MOVEMENT OF ROTARY Set the movement amount of one rotation of a rotary axis. For use of the axis as

2. SENTROL2 PARAMETER 7-13 7 6 5 4 3 2 1 0 1401 ADC (C) ACF (C) TRA (C) RP4 TR8 (C) MR2 CAL (C) ADC 1 : Auto

7-14 Chapter 7 Parameter 7 6 5 4 3 2 1 0 1403 RDA RDA 1: The rapid traverse rate selection count is 4 (RT0~RT3). 0: The rapid trav

2. SENTROL2 PARAMETER 7-15 1428 SKIP FUNCTION FEEDRATE Skip function (G31) feedrate is established according to this parameter.

7-16 Chapter 7 Parameter 1503 JOG FEED RATE : : 1523 JOG FEED RATE Specify the st

2. SENTROL2 PARAMETER 7-17 7 6 5 4 3 2 1 0 1601 OVB - OVB 1: The Block Overlap function is used. 0: The Block Overlap function

7-18 Chapter 7 Parameter Feed acceleration/deceleration FL rate is established for each axis according to this parameter. 0 should be set

2. ALARM MESSAGE 2.2 ALARM LIST 1 -３ 2.2 ALARM LIST 1) PROGRAM MISS (P/S ALARM) Number Message Displayed on the Screen Reference 001 TOO MA

2. SENTROL2 PARAMETER 7-19 1629 FL (OSCILLATION) For each axis, set up the FL speed for the OSCILLATION function acceleration/deceleration (

7-20 Chapter 7 Parameter 1800 SERVO AXIS NO. Relates each control axis to a servo axis. Normally, set the same value as the control axis seque

2. SENTROL2 PARAMETER 7-21 1803 POSITION LOOP GAIN Position control loop gain is specified for each axis. For a machine which pe

7-22 Chapter 7 Parameter 1809 RPR FEED LOW Feedrate(FL) after deceleration in reference point return is established for each axis acco

2. SENTROL2 PARAMETER 7-23 7 6 5 4 3 2 1 0 1814 MAG HSP RET RDI REV MRW ISF ISR MAG 1 : Each axis’s control axis detach signal i

7-24 Chapter 7 Parameter 7 6 5 4 3 2 1 0 1816 EMH AVO EVF MPS M10 ACP VRA ALB EMH 1 : The

2. SENTROL2 PARAMETER 7-25 7 6 5 4 3 2 1 0 1817 UR7 UR6 UR5 UR4 UR3 UR2 UR1 UR0 UR7 1st axis 1: Interrupt SYSTEM ERROR 14004 and 14007

7-26 Chapter 7 Parameter 1821 FEED FORWARD GAIN Specify the feed forward gain constant. Data range : 0~25000 1822 DRIFT AMOU

2. SENTROL2 PARAMETER 7-27 1825 GAIN CHANGE POS ERR Specify the maximum amount of position error VCMC when high speed position

7-28 Chapter 7 Parameter 1832 FEED STOP POSITION Specify feedstop position deviation for each axis. If the position deviation exceed

1 -４ Chapter 1 Troubleshooting and Treatment Number Message Displayed on the Screen Reference 023 NO P,Q COMMAND AT G70~G73 Neither P nor Q specif

2. SENTROL2 PARAMETER 7-29 1860 BL ACCEL VALUE Set the acceleration amount of the backlash acceleration function. Data unit : 3.05mV

7-30 Chapter 7 Parameter 1873 DUAL POS FB TC For the DUAL POSITION FEEDBACK control function, set up the time constant of the first order la

2. SENTROL2 PARAMETER 7-31 7 6 5 4 3 2 1 0 2000 OPS STR OPS 1 : Cycle operating signal is turned on when searching for a se

7-32 Chapter 7 Parameter 7 6 5 4 3 2 1 0 2004 OF7 OF6 OF5 OF4 OF3 OF2 OF1 HOB OF7 1 : Contents of F7 soft key on the progr

2. SENTROL2 PARAMETER 7-33 2020 OP PANEL PLUS BUTTON Specify the operators panel numeric value key number which instructs the manual

7-34 Chapter 7 Parameter 7 6 5 4 3 2 1 0 2200 DGD RDS PAL NM9 NPE RAL REP RDL DGD 1 : In DNC mode the graphic menu is displayed.

2. SENTROL2 PARAMETER 7-35 7 6 5 4 3 2 1 0 2201 HSC DEL LSP MRH ND9 NE9 PDR HSC 1 : High speed canned cycle is valid.

7-36 Chapter 7 Parameter 7 6 5 4 3 2 1 0 2203 COL TCC RC2 RC1 RC0 TC2 TC1 TC0 COL TCC COLOR Display Method 1 1 Change the COLOR and dis

2. SENTROL2 PARAMETER 7-37 7 6 5 4 3 2 1 0 2400 DPF [L] GSC (L) GSB (L) DWL DPQ SCA DPI DPF 1: Recognize Feed that has been commanded w

7-38 Chapter 7 Parameter 2410 ARC RADIUS ERROR Specify a limit value as difference between start point radius and end point radius for c

2. ALARM MESSAGE 2.2 ALARM LIST 1 -５ Number Message Displayed on the Screen Reference 040 DUPLICATE NC, MACRO STATEMENT NC statement and macro

2. SENTROL2 PARAMETER 7-39 5111 STOP BITS 1 Specify the number of stop bits of I/O device corresponding with device number 1.

7-40 Chapter 7 Parameter 5140 DEVICE NUMBER 4 Specify the specification number of I/O device corresponding to device number 4.

2. SENTROL2 PARAMETER 7-41 7 6 5 4 3 2 1 0 5200 POT PCO OUT (L) POT 1: For G2.7 signal, converting the forbidden area is va

7-42 Chapter 7 Parameter 5222 STROKE LIMIT 2 VALUE ＋ Specify stored stroke limit 2 positive coordinate value in machine coordinate

2. SENTROL2 PARAMETER 7-43 5226 STROKE LIMIT 1_2 VALUE ＋ If G2.7 is 1, set up the + direction coordinate values for the STORED STROKE LIMIT

7-44 Chapter 7 Parameter 7 6 5 4 3 2 1 0 5603 PDC P20 (L) RPR MDR PDR PP1 PP0 RSC PDC 1 : Disconnection of position co

2. SENTROL2 PARAMETER 7-45 5614 SPINDLE GAIN ADJUSTMENT Set the position loop gain for spindle and Z-axis at rigid tapping.

7-46 Chapter 7 Parameter 5691 SRVO GAIN LOOP (GEAR1) Set the spindle gain constant for rigid tapping Gain constant in the command volta

2. SENTROL2 PARAMETER 7-47 5754 MOVING POS ERROR LIMIT Set the allowable spindle moving position error for rigid tapping. A

7-48 Chapter 7 Parameter 5766 S MAX SPEED (RIGID GR1) Specify the maximum spindle – RPM for rigid tapping Data range : 0~4000

SENTROL 2Table of ContentsFor Safe Maintenance ·······································································································

1 -６ Chapter 1 Troubleshooting and Treatment Number Message Displayed on the Screen Reference 055 TOO MANY SUB, MACRO NESTING Total multiplicity o

2. SENTROL2 PARAMETER 7-49 7 6 5 4 3 2 1 0 6001 DRZ (M) CNI LGC (L) LGN (L) LWT (L) LGT (L) CNC CSU DRZ 1 : For dry run mode th

7-50 Chapter 7 Parameter 7 6 5 4 3 2 1 0 6002 TMB (L) OD2 OD1 OHS (L) OFE ORC (L) K40 TMB 1 : B function is performed for direct

2. SENTROL2 PARAMETER 7-51 Increment system IS-A IS-B IS-C unit METRIC unit 0.01 0.001 0.0001 mm INCH unit 0.001 0.0001 0.00001 inch

7-52 Chapter 7 Parameter 6104 COMP. TIME 2 (LASER CUTTING) Standard setting : 20 Specif

2. SENTROL2 PARAMETER 7-53 6116 TRACING A/D INPUT NO (for a LASER cutter)Set up the channel number for the ANALOG input used in the TRACI

7-54 Chapter 7 Parameter 6126 M17 LARGE ADVANCE (CLOTH CUTTING) In cutter C-axis tool direction control function, set advance amou

2. SENTROL2 PARAMETER 7-55 6171 FINISH GRIND POWER ( G ) Set target grinding force for threading. The maximum spindle grinding force sho

7-56 Chapter 7 Parameter 6176 FULL POWER VOLTAGE ( G ) Voltage parameters for 100% grinding force (main axis load) Setup range: 0 ~ 127

2. SENTROL2 PARAMETER 7-57 7 6 5 4 3 2 1 0 6202 TPK ABS FCK OAC NRC (L) MOR (L) TPK 1: In automatic operation MODE, the design scre

7-58 Chapter 7 Parameter 6210 RETURN AMOUNT G73 Specify the return amount in canned cycle G73. Increment system IS-A IS-B IS-C Uni

2. ALARM MESSAGE 2.2 ALARM LIST 1 -７ Number Message Displayed on the Screen Reference 077 IF STATEMENT FORMAT ERROR Error in macro IF statemen

2. SENTROL2 PARAMETER 7-59 6212 CHAMFERING AMOUNT ( L ) Specify the chamfering amount in the thread cutting cycle(G76,G92).

7-60 Chapter 7 Parameter 6218 MINMUM INFEED G76 ( L ) Specify the minimum infeed amount in the thread cutting cycle(G76). When t

2. SENTROL2 PARAMETER 7-61 6225 TOOL NOSE ANGLE G76 ( L ) Specify the tool nose angle in the thread cutting cycle. Data range

7-62 Chapter 7 Parameter RIN 1 : The angle command for coordinate system rotation(G68) is different for absolute(G90) and incremental(G91

2. SENTROL2 PARAMETER 7-63 1: Rendered valid 0: Rendered invalid PPR 1: The position return function is rendered valid. 0: The position

7-64 Chapter 7 Parameter 7 6 5 4 3 2 1 0 6405 EFN PTC SWR VAR MSG MNG PAD TPN EFN 1: From the Program edit screen, the file operation functio

2. SENTROL2 PARAMETER 7-65 6410 MAGNIFICATIONS P G51 ( M ) Specify the (G51) scaling factor P. Data range : 1~99999999

7-66 Chapter 7 Parameter 6612 CORNER OVERRIDE VALUE ( M ) Deceleration ratio for automatic corner override at an inner corner par

2. SENTROL2 PARAMETER 7-67 7 6 5 4 3 2 1 0 6901 PCM IGP PCM 1: Output the signal by calculating the acceleration/deceleration and s

7-68 Chapter 7 Parameter 6924 AXIS NUMBER OF POS SWITCH 15 6925 AXIS NUMBER OF POS SWITCH 16 6930 MAXIMUM OF POS SWITCH 1 Set up the

1 -８ Chapter 1 Troubleshooting and Treatment Number Message Displayed on the Screen Reference 114 ILLEGAL USE OF G12.1/G13.1 Error in condition to

2. SENTROL2 PARAMETER 7-69 6950 MINIMUM OF POS SWITCH 1 Set up the minimum value for the POSITION SWITCH 1 target axis setup range. Setup

7-70 Chapter 7 Parameter 7 6 5 4 3 2 1 0 7000 PRT MCM BCS SCS TCS PRT 1 : When outputting Dprint macro space, (blank) i

2. SENTROL2 PARAMETER 7-71 7 6 5 4 3 2 1 0 7014 =7 =6 =5 =4 =3 =2 =1 =0 Not used. 7033 MACRO INTERRUPT ON M CODE M code number

7-72 Chapter 7 Parameter 7055 G CALLING NO.9015 Specify the G codes to call the custom macros of program No.9015 Data range :

2. SENTROL2 PARAMETER 7-７３ 제７장 7075 M CALLING NO.9005 Specify the M codes to call the custom macros of program No.9005 Dat

7-７４ Chapter 7 Parameter DS1~DS4 : Set which skip signal is valid to dwell command of G04. The signals and the bits match

2. SENTROL2 PARAMETER 7-７５ 7 6 5 4 3 2 1 0 7202 4S4 4S3 4S2 4S1 3S4 3S3 3S2 3S1 3S1~3S4 : Set which skip signal is valid to sk

7-７６ Chapter 7 Parameter 7311 MEASUREMENT FEEDRATE 1 Set the measurement feedrate of tool measurement 1(G37.1) 7312 MEASUREMENT F

2. SENTROL2 PARAMETER 7-７７ 7333 EPSILON VALUE 3 Set the epsilon value of tool measurement 3(G37.3) Increment system IS-A IS-B

7-７８ Chapter 7 Parameter 7 6 5 4 3 2 1 0 7401 CT2 (M) CT1 (M) CT1, CR2 : Specify the tool change method for tool life monitoring

2. ALARM MESSAGE 2.2 ALARM LIST 1 -９ Number Message Displayed on the Screen Reference 130 ILL ADDRESS Illegal address specified when loading p

2. SENTROL2 PARAMETER 7-７９ 7 6 5 4 3 2 1 0 7480 - - TWT TPN TDC PDC TDA PDA TWT 1: The Twin Table control function is valid. 0: The T

7-８０ Chapter 7 Parameter 7485 SYNCRO POSITION ERR LIMIT Position variation difference limit for each Slave axis If the position variation differ

2. SENTROL2 PARAMETER 7-８１ 7 6 5 4 3 2 1 0 7603 OP7 OP6 OP5 OP4 OP3 OP2 OP1 OP0 OP7 1 : Feed override is commanded from

7-８２ Chapter 7 Parameter 7 6 5 4 3 2 1 0 8000 TAC STF BAK PRT NPA TAC 1: THERMAL ALARM CHECK is not carried out. 0: THERMAL ALARM CHECK i

2. SENTROL2 PARAMETER 7-８３ 8003 FND MCL FND 1: Actual Feed is not displayed. 0: Actual Feed is displayed. MCL 1: In the machining

7-８４ Chapter 7 Parameter 7 6 5 4 3 2 1 0 8011 ST2 ST1 EAC UBC UMC CLT SMF OPK ST2 1 : Continues searching by scrolling from the end to

2. SENTROL2 PARAMETER 7-８５ 0 : PLC axis appears is included in display showing zero return of all axes is completed. SCD 1 : Display the

7-８６ Chapter 7 Parameter the Read command and then send the Write command without processing the PLC inside the NC. CNA Parameter for communica

2. SENTROL2 PARAMETER 7-８７ 8125 FILE COMMAND REPEAT PERIOD ( i,PR ) Set file sending/receiving command repeat period. Setting value:

7-８８ Chapter 7 Parameter 8400 SPEED MAX ( ABI ) ( i ) Set the maximum parameter speed that determines linear positive (negative) acceleration

1 -１０ Chapter 1 Troubleshooting and Treatment Number Message Displayed on the Screen Reference 144 G37 ARRIVAL SGNL NOT ASSERTED In tool measureme

2. SENTROL2 PARAMETER 7-８９ 7 6 5 4 3 2 1 0 ( i ) 8403 HS6 HS4 HS3 HS2 HS1 HS0 HS6 1: The acceleration CLAMP function is valid. 0: The

7-９０ Chapter 7 Parameter 8410 CORNER VELOCITY DIFF ( i ) Set the limit value of corner velocity difference for each axis. Setting value:

2. SENTROL2 PARAMETER 7-９１ 8416 AREA3 OVERRIDE ( i ) Override value in area 3. Setting value: 0~100 Setting unit: % Standard valu

7-９２ Chapter 7 Parameter 8427 TOLERANCE FOR SMOOTHING ( i ) Set up the tolerance for automatic path correction. Setup value: 0~10

2. SENTROL2 PARAMETER 7-９３ 7 6 5 4 3 2 1 0 9011 R12 R11 R1A R12 1 : RIO1 printed board No.2 is mounted. 0 : RIO1 printed bo

7-９４ Chapter 7 Parameter AD1 1 : Use ALALOG voltage input CH1. 0 : Do not ALALOG voltage input CH1. 7 6 5 4 3 2 1 0 9014 GM7 GM6 GM5 GM4 GM

2. SENTROL2 PARAMETER 7-９５ 7 6 5 4 3 2 1 0 9018 reserve Parameter 7 6 5 4 3 2 1 0 9090 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 90

1. Repair Tools 8-１ Chapter 8 Ordinary Repair 1. Repair Tools The following measuring instruments are required to determine whether the powe

Chapter 8 Ordinary Repair 8-２ 3. Checkpoints Before Requesting for After-sales Service Check the following first before requesting for after-sa

1. Basic Interface ConnectionAppendix1. Basic Interface Connection9-1MAIN UNITDIO3 Board NO.1CNIN1 Dsub37PCABLE CNIN1 H50FPower Circuitof MachineCNO

2. ALARM MESSAGE 2.2 ALARM LIST 1 -１１ Number Message Displayed on the Screen Reference 162 OVER MAX TOOL TIMES Data of tool group specified in

Appendix2. DIO3 Board I/O Signal List9-2CNIN1 Input Signal (DI) 32 CNOUT1 Output Signal (DO) 321 COMMON 0 20 X0.0 *DEC11OV 20Y0.02X0.1 *HSKIP21 X0.2

3. RIO1 Board I/O Signal List3. RIO1 Board I/O Signal List9-3RIO1 Board NO.1OPCN3 OPERATOR'S PANEL Input Signal OPCN4 OPERATOR'S PANEL Inp

Appendix4. Other Input/Output Signals 5. Connection of AC Power6. Connection of 24V Power 7. Connection of MPG9-4MAIN UNITDIO3 Board NO.1CNIN1 -3 Eme

8. FDD Connection8. FDD Connection 9. RS232C INTERFACE9-5MAIN UNIT FD BOXCABLE FDD FDC BoardRX CNCOM2-2 CN1-2 RD2TX CNCOM2-3 CN1-3 SD2RTS CNCOM2-7

Appendix10. LAN INTERFACE9-611. Connection to SENTROL2 MAINUNIT and DKURJ-45 PLUG PC (LAN CARD)MAIN UNITRJ-45 PLUG NETWORK HUBCNLAN1 TD+ ORG/WHT 1

12. AC SERVO Connection 12.1 YASKAWA SIGMA12. Connecting to SENTROL2 and AC SERVO12.1 Connecting to YASKAWA SIGMA/SIGMAⅡ SERIES AC SERVO9-7YASKAWA SI

Appendix12.2 Connection with LG AC SERVO(FDA-5000/6000)9-8(A) When connecting FLANGE SIZE 60,80 MOTOR and FDA 5000LG AC SERVO UNIT 20PIN SHIELD CABLE

12. AC SERVO Connection 12.3 HYOSUNG/YASKAWA12.3 Connection with HYOSUNG/YASKAWA AC SERVO9-9Hyosung/YASKAWACABLE 2CNX,2CNY,2CNZ,2CNAOPTICAL ENCODERAC

APPENDIX12.4 CONNECTION WITH PANASONIC MINAS A SERIES AC SERVO9-10CABLE CN SIGX,CN SIGYPANASONIC MINAS ACABLE CN SIGX,CN SIGYMOTOR ENCODERAC SERVO UNI

12. AC SERVO CONNECTION 12.5 MITSUBISHI MR-J212.5 CONNECTION WITH MITSUBISHI MR-J2 SERIES AC SERVO9-11A) FOR HC-SF,HC-RF SERIES MOTORCABLE CN2X,CN2YM

1 -１２ Chapter 1 Troubleshooting and Treatment Number Message Displayed on the Screen Treatment 180 G68 FORMAT ERROR Error in format of G68 stateme

APPENDIX12.6 CONNECTION WITH DAEWOO M SERIES AC SERVO1) IF SERVO UNIT CONNECTOR IS HALF PITCH CONNECTOR (3M)2) IF SERVO UNIT CONNECTOR IS HONDA CONNEC

12. AC SERVO CONNECTION 12.7 AC220V POWER CONNECTION12.7 CONNECTION BETWEEN AC SERVO UNIT AND AC 220V POWER9-13 MAIN UINT (DIO3 BOARD)DV CNOUT1-□Y□.

APPENDIX13. CONNECTION BETWEEN SENTROL2 AND SPINDLE UNIT13.1 CONNECTION WITH MITSUBISHI SPINDLE SG-J SERIES13.2 CONNECITON WITH MITSUBISHI SPINDLE SF

13. SPINDLE UNIT CONNECTION13.3 MITSUBISI MDS-A-SPA13.3 CONNECTION WITH MITSUBISHI SPINDLE MDS-A-SPA SERIES9-15CABLE CN6AC SPINDLE UNIT20PIN SHIELD CA

APPENDIX13.4 CONNECTION WITH MITSUBISHI SPINDLE MDS-A-SPJA SERIES9-16CABLE CN6AC SPINDLE UNIT20PIN SHIELD CABLEMITSUBISHI MDS-A-SPJACN2POSITION CODER

13. SPINDLE UNIT CONNECTION 13.5 FUJI 5000M313.5 CONNECTION WITH FUJI SPINDLE FRENIC 5000M313.6 CONNECTION WITH FUJI SPINDLE FRENIC 5000MS59-17MAIN U

APPENDIX13.7 CONNECTION WITH YASAKAWA VS626M513.8 CONNECTION WITH POSITION CODER9-18MAIN UNITCABLE CNS1PPOSITION CODEREPS3 BOARDSHIELD CABLECNS1PZH 5(

14. DNC FUNCITON 14.1 WHAT IS DNC?14. DNC FUNCTION14.1 WHAT IS DNC?Normally, NC operates automatically by executing the built-in programs.Unlike NC,

APPENDIX2) STANDARD PARAMETERS FOR COMMUNICATION① COMMUNICATION BETWEEN PC AND SENTROL2NO.0000 <TVC> = 0 (DOES NOT CHECK TV)NO.0000 <CTV>

2. ALARM MESSAGE 2.2 ALARM LIST 1 -１３ Number Message Displayed on the Screen Treatment 312 PARAMETER SET ERROR An I/O interface, which is not

1 -１４ Chapter 1 Troubleshooting and Treatment 3) Heat & Power alarm Number Message Displayed on the Screen Treatment 401 THERMAL SENSOR ALARM

2. ALARM MESSAGE 2.2 ALARM LIST 1-１５ 4) Over Travel Alarm Number Message Displayed on the Screen Treatment 500 +OVERTRAVEL (SOFT 1) T

SENTROL 2Table of ContentsChapter 4 Setup & Adjustment1. Inspection & Adjustment When Installing NC ··········································

1 -１６ Chapter 1 Troubleshooting and Treatment 5) External I/O device alarm Number Message Displayed on the Screen Treatment 550 SRCH REQUEST

2. ALARM MESSAGE 2.2 ALARM LIST 1 -１７ 6) Rigid tapping alarm Number Message Displayed on the Screen Treatment 580 SPINDLE EXCESS ERROR (

1 -１８ Chapter 1 Troubleshooting and Treatment 7) Servo alarm Number Message Displayed on the Screen Treatment 707 (ASIX NAME) EXCESS ERROR (S

2. ALARM MESSAGE 2.2 ALARM LIST 1 -１９ Number Message Displayed on the Screen Treatment 730 (ASIX NAME) PULSE COUNT MISS (ENC) Error detected i

1 -２０ Chapter 1 Troubleshooting and Treatment 8) SYSTEM ALARM Number Message Displayed on the Screen Treatment 9001 COMMON MEMORY INITIAL CHECK ER

2. ALARM MESSAGE 2. 3 THERMAL ALARM 1 -２１ 2.3 Details of the “401 THERMAL SENSOR ALARM” When the internal temperature of the SENTROL2 main unit

1 -２２ Chapter 1 Troubleshooting and Treatment PLC DIAG LAD- DER Search WRITE 2.5 Details of the “1000 ~ 2099 Sequence-related Alarms & Numberle

3. ALARM HISTORY 3.1 Functions 1-２３ 제１장 장해추적 및 처리 3. Function and Operation of Alarm History 3.1 Functions Up to 120 alarms generat

Chapter 1 Troubleshooting and Treatment 1-２４ Fig. 1-1

3. ALARM HISTORY 3.1 Functions 1-２５ 3.3 Symbols 1) Modes 2) Keys Display Description Display

SENTROL 2Table of ContentsAppendix1. Basic Interface Connection ······················································································

Chapter 1 Troubleshooting and Treatment 1-２６ 장해추적 및 처리 장해추적 및 처리 4. NC Functions & Malfunction 1) Incapable of Operating with Manua

3. ALARM HISTORY 3.1 Functions 1-２７ 2) Incapable of Synchronized Feed (Thread Cutting) Operation Items Cause of Trouble How to Verify Meas

Chapter 1 Troubleshooting and Treatment 1-２８ 3) Incapable of Automatic Operation Items Cause of Trouble How to Verify Measures 1 Trouble

3. ALARM HISTORY 3.1 Functions 1-２９ 4) Wrong Location of Ref. Point Return ① Deviated by 1 grid. Items Cause of Trouble How to Verify Mea

Chapter 1 Troubleshooting and Treatment 1-３０ <How to Adjust the Location of Ref. Point Return> 1) Overview During ref. point

3. ALARM HISTORY 3.1 Functions 1-３１ Fig. 1-3 Timing chart of ref. point return Decelerati

Chapter 1 Troubleshooting and Treatment 1-３２ 4) Operation Sequence of Ref. Point Return The ref. point return of the SENTROL2 is the grid s

5. Abnormalities on Screen 5.1 Screen Inactivated when.. 1-３３ 제１장 장해추적 및 처리 5. Abnormalities on Screen 5.1 Screen Inactivated When Turning

Chapter 1 Troubleshooting and Treatment 1-３４ 5.2 Screen Disappears : Present state

5. Abnormalities on Screen 5.1 Screen Inactivated when.. 1-３５ 6. Power ON Malfunction : Presen

is a registered trademark of CURIOUS, Inc.(Any unauthorized reproduction of this manual is prohibited.The exterior and specification of this control d

Chapter 1 Troubleshooting and Treatment 1-３６ 7. Communication Troubles Present state: ① In spite of trying to enter the program in edit mode

1.Servo-related nc alarm (1)Display Format of Alarm 2-１ Chapter 2 Servo 1. Servo-related NC Alarms (Details) (1) Display Format of Alarms

2-２ Chapter 2 SERVO 0120 □ RPR ERROR When one revolution signal (ENZ) has been never detected for the deceleration sw

1.Servo-related nc alarm NO.0709 DRIFT OVER 2-３ ENZ is found at the diagnosis “0006 ENZ.” When using a linear scale, the origin signal should b

2-４ Chapter 2 SERVO 0708 □ EXCESS ERROR (MOVING) Position variation amount upon movement was too large. Comparing t

1.Servo-related nc alarm NO.0709 DRIFT OVER 2-５ 0709 □ DRIFT OVER When the amount of drift compensation (parameter 1822) or the

2-６ Chapter 2 SERVO 0712 □ READY OFF ERROR The V-READY is still off (diagnosis “0007 bit2=1”) even though the P-READY (diagnos

1.Servo-related nc alarm NO.0713 READY ON 2-７ 0713 □ READY ON ERROR V-READY is still ON (diagnosis “0007 bit2 = 1”) even thoug

2-８ Chapter 2 SERVO 0715 □ EXCESS ERROR (SERVO OFF) Position variation amount upon servo off was too large. Comparing the val

1.Servo-related nc alarm NO.0732 UNFIT ENC 2-９ 0732 □ UNFIT ENCODER 1REV. ON (ENC) The number of generated pulses per revoluti

For Safe MaintenanceS-1This manual describes matters requiring attention in relation to the safety of the CNCequipment to enable Machines where CNC eq

1.How to Troubleshoot 1.1 Checkpoint for Troubles 3-１ Chapter 3 Spindle 1. How to Troubleshoot 1.1 Checkpoints for Troubles When any troub

3-２Chapter 3 SPINDLE (2) Is the control function around the controller normal? Ex) ① Are the NC and the sequence circuit normal? ② Is

1. Inspection & Adjustment When Installing nc 4-１ Chapter 4 Setup & Adjustment 1. Inspection & Adjustment When Installing NC Whe

4-２ Chapter 4 Setup & Adjustment (1) Inspect the appearances of the NC main unit, DKU, and servo unit. ① Whether there is any dirt or da

1. Inspection & Adjustment When Installing nc 4-３ (7) Verify the input power supply voltage and frequency. ① Make sure the input power

4-４ Chapter 4 Setup & Adjustment (14) Turn the power on. ① In the case of alarm occurred, handle the alarm according to the alarm summar

2. Validation & Adjustment of Power Supply Voltage 2.1 Validation of Input Voltage 4-５ 2. Validation & Adjustment of Power Supply Voltage

4-６ Chapter 4 Setup & Adjustment Measuring points for DC power supply voltage

4. How to Adjust Screen 4. 1 TFT LCD 4-７ 4. How to Adjust Screen 4.1 TFT LCD A. Location of Screen Adjustment Switches

Chapter 4 Setup & Adjustment 4-８ 5. How to Adjust Servo 5.1 Parameter Setting A) Parameter Setting Refer to the following table to set

For Safe MaintenanceS-2In this manual, matters requiring attention in relation to the safety of the maintenanceworker (Operator) and prevention of Mac

5.How to Adjust Servo 5.2 ,Zero Setting 4-９ 5.2 Zero Setting A) Release of Automatic Drift Compensation Function Set the maintenance

Chapter 4 Setup & Adjustment 4-１０ 5.3 Adjustment of Position Loop Gain A) Release of Automatic Position Loop Gain Compensation Cha

5.How to Adjust Servo 5.4 ,Zero Setting 4-１１ 5.4 Adjustment of Overshoot and Undershoot Notice) If there are no special problems such as vib

Chapter 4 Setup & Adjustment 4-１２ 5.5 Load Torque Check A) Load Torque Check 1) When moving the X axis at the speed of 50 mm/min., u

5.SERVO 5.6 Display Function of Servo Waveforms 4-１３ Servo Setup 제４장 5.6 Display Function of Servo Waveforms A) Function Overview Graphicall

Chapter 4 Setup & Adjustment 4-１４ 2) Servo Waveform Setup Screen Press down the “SET GRPH” menu in the servo waveform display screen t

5.SERVO 5.6 Display Function of Servo Waveforms 4-１５ A) DATA SELECT It is possible to display the screens up to 4 channels simultaneously, an

Chapter 4 Setup & Adjustment 4-１６ 3) Servo Waveform Display Screen When pressing the “DRAW STRT”/“CONTINUE” and the buffering is complet

Chapter 5 Hardware of SENTROL21. System ConfigurationOperator's BoxMachineUser PCDKU(Display andKeyboard Unit)Power ElectricCabinetOperator'

Chapter 5 Hardware of SENTROL22. Configuration of Main UnitStatus Indicating LED Cooling Fan of Main UnitMake sure to fix to the cabinetusing 4 screws

For Safe MaintenanceS-31 When the power magnetic cabinet is checked with the door openIn the power magnetic cabinet is a high-voltage area (part marke

3. Connector Layouts3.1 Connectors of Main Unit1) 4-axis (spindle included) specificationMake sure to fix to the cabinetusing 4 screws.CNIN1 (Input DI

Chapter 5 Hardware of SENTROL22) 8-axis (spindle included) specificationMake sure to fix to the cabinetusing 4 screws.CNA1 (1st axis EPS3/4 NO.1)CNIN1

3.2 Connectors of DKU (Display Keyboard Unit)External Keyboard Connector Screen Adjustment Switch BoardCND2 (KEY)(Rear View)RGB Unit(Key Scan Board)

Chapter 5 Hardware of SENTROL23.3 Connectors of EPS4 Board1) In case that the item No. of the printed board is after E371-18602A) EPS4 board NO.1CN24V

C) EPS4 board NO.3CN24V Dsub25S Dsub25S Dsub25S Dsub9S(Dsub 25PIN FEMALE)JP1:BOARD NO. SELECTPC13,14,15EPS4 board NO.3 CNR3Insert a Dsub9Sshort pin.C

Chapter 5 Hardware of SENTROL23.4 Connectors of EPS3 Board1) In case that the item No. of the printed board is E371-17002or E371-17004 (new version)A)

C) EPS3 board NO.3Dsub25S Dsub25S Dsub25S Dsub9S(Dsub 25PIN FEMALE)JP8:BOARD NO. SELECTPC13,14,15EPS3 board NO.3 CNR3Insert a Dsub9Sshort pin.CNS3Dsu

Chapter 5 Hardware of SENTROL22) In case that the item No. of the printed board is E371-17001 (old version)A) EPS3 board NO.1Dsub25S Dsub25S Dsub25S D

3.5 Connectors of DIO3 Board1) In case that the item No. of the printed board is after E371-17105A) DIO3 board NO.1Dsub37S Dsub37S(Dsub 37PIN FEMALE)

Chapter 5 Hardware of SENTROL22) In case that the item No. of the printed board isE371-17101, E371-17102, and E371-17104A) DIO3 board NO.1Dsub37S Dsub

For Safe MaintenanceS-45. Check whether a value appropriate for the operation has been set for the transfer speed.Normally, there is a limit to the ma

3) In case that the item No. of the printed board is E371-17100A) DIO3 board NO.1Dsub37S Dsub37S(Dsub 37PIN FEMALE) (Dsub 37PIN FEMALE)JP1:BOARD NO. S

Chapter 5 Hardware of SENTROL24. Installation4.1 Enviromental Requirements for Installation1) Ambient TemperatureOperation: 0℃ ~ 45℃Storage: -20℃ ~

4.7 Noise Countermeasure1) Separation of Signal CablesThe mechanical wiring is grouped shown as the table below.The Group A shall be separated from th

Chapter 5 Hardware of SENTROL2B) Make sure to fix the main unit to the cabinet.M4 Thread M4 ThreadC) Shielding a shielded cableConnector ConnectorShie

1.How to View “Diagnosis” Sereen 6-1Chapter 6 Self-diagnosis 1. How to View “Diagnosis” Screen The diagnosis screen shows I/O signals of a ma

Chapter 6 Self-diagnosis2. PLC Diagnosis2.1 PLC Signal List 1 (in the order of addresses)*IT Interlock signal for total axes*CSL Interlock signal to s

ST Startup signal for automatic operationFIN Completion signalKEY1 Memory protection key 1KEY2 Memory protection key 2KEY3 Memory protection key 3KEY4

Chapter 6 Self-diagnosisHS1A Selection of the manual handle feed axisHS1B Selection of the manual handle feed axisHS1C Selection of the manual handle

WN1 Search for external work numbersWN2 Search for external work numbersWN4 Search for external work numbersWN8 Search for external work numbersWN16 S

Chapter 6 Self-diagnosisRI100 Instruction signal for spindle motor speedRI101 Instruction signal for spindle motor speedRI102 Instruction signal for s